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Which outcome occurs when a metal casting's cooling rate varies spatially?

A)Residual stress concentration increases locally
B)Dimensional precision remains unaffected globally
C)Microstructure homogeneity is uniformly maintained
D)Casting alloy hardness becomes consistently minimized

💡 Explanation

Residual stress concentrates due to differential thermal contraction via the phase transformation mechanism, because faster cooled regions solidify and shrink earlier and constrain the slower ones and thus lead to local tensile or compressive stress; therefore, areas exhibit higher propensity towards fatigue failure rather than uniform microstructures affecting hardness at a small scale.

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