Which outcome occurs when tight tolerances on a cold forging die are exceeded?

💡 Explanation

Increased part flash occurs when die tolerances are exceeded, because the clearance allows more material to escape during forging via **plastic deformation**. Therefore, flash increases, rather than improving material properties such as higher hardness, or reducing resistance inside the die cavity.

• Which risk increases when the breaker-failure protection system malfunctions in a large electrical substation?
• Which risk increases when exceeding reverse voltage limits in bipolar junction transistors?
• If a submarine's fiber optic gyroscope suffers wavelength drift, which outcome is likely?
• Which consequence results when a turbo-prop aircraft executes a high-speed landing with landing gear retraction initiated?
• Which risk increases when a hydraulic actuator's rod seal fails in a robotic arm used for precision assembly?
• Which consequence results when a robotics arm's PLC fails during inverse kinematics calculations?