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Which risk increases in a catalytic converter when exhaust gas flow rate significantly exceeds design specifications?

A)Catalyst poisoning from incomplete reactions
B)Thermal runaway from excessive oxidation
C)Pressure drop increasing engine backpressure
D)Mechanical failure in housing supports

💡 Explanation

When exhaust flow rate greatly exceeds specifications, the residence time within the converter decreases because gases pass through too quickly impeding complete catalytic reactions. Therefore catalyst poisoning increases, rather than runaway, backpressure, or mechanical failure that arise from other failure causes.

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