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Which risk increases when exceeding tolerance limits in forging?

A)Work hardening initiates fracturing
B)Grain boundary area decreases sharply
C)Increased part surface smoothness
D)Uniform material property improvement

💡 Explanation

Exceeding tolerance in forging leads to inconsistent plastic deformation causing uneven stress distribution; excessive strain levels promote work hardening; therefore, work hardening creates areas susceptible to crack initiation and eventual fraction, rather than the part becoming uniformly strengthened.

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